Sensor Technology Just Keeps Getting Better

On May 30^th, Banner announced the release of a new product: The Sure Cross® U-GAGE® K50U Series Wireless Ultrasonic Sensors. These small sensors were designed to measure standard range

(300 – 3000 mm sensing range) or short-range (100 – 1000 mm sensing range) between the sensor and the target.

Banner created this line of products for plug-and-play use, which makes the essential integration with a Banner Wireless Node or MultihopModbus Radio quick and easy. The company designed the K50U Series Wireless Ultrasonic Sensors with the following industries in mind:

•  Automotive
• Packaging
• Agriculture
• Waste Management
• Water Treatment

The sensors create an efficient, cost-effective, and easy-to-use wireless solution for monitoring mobile or remote tanks and totes. Businesses that have implemented the sensors in their machinery saw an increase in productivity, while employee safety issues and equipment downtime decreased.

We are extremely excited about this new product and we cannot wait to share all its benefits with our customers!

For more information about this or any other Banner products, contact us at (800) 228-2790.

C&E's Industrial Automation Expo - Carmel, IN - Less Than A Week Away!

Join C&E's Industrial Automation Expo in Carmel, Indiana next week! This expo is no charge and lunch is provided. This expo will:

• Host a variety of workshops/seminars throughout the day highlighting SAFETY, AUTOMATION, SENSING, VISION, CONTROLS, and MOTION products
• Support all your questions and interests with our product specialists, technical support, and supplier representatives
• Have live demonstrations with working products

502 East Event Center

502 East Carmel Drive

Carmel, IN 46032

C&E's Industrial Automation Expo is manufacturers-driven to share ideas and technology, keeping manufacturing alive in America. Our vision is "To be recognized by our customers, suppliers, and employees as one of the Midwest market leaders and trusted advisors for industrial automation products and solutions. 

Seminar Descriptions:

• I/O Link - Turbo Charged Sensor and Field Device Connectivity
• More and more sensors and actuators today are already equipped with microprocessors which are used, for example, to control indication, for parameterization  and the storage of configuration data. For this reason; a lot of well-known manufacturers from the field of automation have come together and developed a fieldbus independent communication interface for sensors and actuators. Hosted by C&E Automation Specialist, Scott Henry
• Motion Control in a PLC... Machine Control in a Drive
• Discover what is possible with Siemens! Hear an overview on the built-in capabilities of Siemens PLC control for servo drives, and also the limitation which dictate a Motion Controller instead. Hosted by C&E Motion Specialist: Kevin Young
• The Robots Are Coming!
• Industrial robot use continues to expand and their use has become commonplace in many sectors of manufacturing. This presentation will provide attendees with a summary of the history of industrial robots and why & how they are being applied throughout manufacturing. Attendees will also gain insight into how several companies justified their automation projects using actual case studies. Hosted by: Dave Abair - Regional Sales Manager for Yaskawa - Motoman Robotics Division
• Automation System Modernization
• Hear from System Integrator DMC about the benefits of  Control Platform Modernization. You will learn in this session what modernization can do to help you improve your automation system, reduce project launch times and increase engineering efficiency. Hosted by DMC
• If full modernization is not in your planning; included in this presentation will be Siemens EIP Connectivity. We will show you how you can use products such as Siemens Drive and HMI's with your current Rockwell processor. Hosted by C&E Automation Specialist: Scott Henry
• Vision - Soup to Nutz - We Have The Right Solution
• Discover vision solutions ranging from the more simple to complex. Which camera system will be right for your application? Attend this seminar to get an overview of the possibilities. Hosted by C&E Vision Specialist: Tony Belter
• Safety - Multiple Solutions for Multiple Applications
• Discover how the power of the product portfolio and application knowledge of C& E can boost safety performance for your facility. Better Safe than Sorry; don't wait until it's too late! Hosted by C&E Safety Specialist: Heinz Knackstedt
• UHF RFID on the Factory Floor
• Industrial RFID systems can allow for part traceability and control in your manufacturing processes. UHF RFID has been utilized in warehousing and logistics for years. Deploying UHF RFID in an industrial setting has a unique set of challenges and Siemens has developed a set of products to address those challenges. Attend this seminar to learn how Siemens readers and deployment tools can solve your UHF applications. Hosted by: Nick Hobbs of Patti Engineering and Jeff Snyder of Siemens

For questions, or more information, please call C&E at 800-228-2790. Thank you and we hope to see you at the show! 

Turck Announces Open Faced Angle Sensors for Valve Position Monitoring in Harsh Environments

Turck announced two extensions of their inductive angle sensors for rotary actuators. Both new product offerings provide a rotary valve sensing solution ideally suited for harsh environments; one includes a stainless steel Minifast connector and the other, using a terminal chamber, provides ATEX and IECEx approvals.

The RI360-DSU utilizes the inductive resonant circuit measuring principle and introduces an innovative open face sensor design for rotary valve sensing. The RI360-DSU open faced inductive angle sensors deliver analog or discrete outputs and provide flexible mounting options previously not available from Turck.

Turck’s RI360-DSU inductive angle sensors are able to monitor quarter turn valves and three-way valves, while also detecting the valve position during cleaning cycles. Additionally, the sensors are capable of detecting the wear of seals, thus saving downtime from seals that are worn from switching cycles. For flexible operation, the sensors are available with switching or analog outputs.

The RI360P1-DSU35TC-ELI-EXI is available with ATEX and IECEx approvals. The RI360P1-DSU35-ELIU5X2-B1150/S1265 is available with a stainless steel Minifast connector.

Product Benefits:

• Contactless measuring principle
• Rugged housing
• Programmable measuring range
• Compact design
• Flexible mounting/options compatible with DSU mounting accessories
• Freely adjustable within 360°
• IP67 rated

For questions, or more information, please contact C&E at 800-228-2790. Thank you!

Turck Expands Capacitive Sensor Line with Teachable Options

Expanding its line of capacitive sensors, Turck is now offering 18 mm and 30 mm capacitive barrel sensors with teachable capabilities. The new offering comes in two variants: teach by wire or teach by button.

The teach by button variant can be taught by a single press of a button, saving valuable installation and configuration time. Both present and absent media can be taught for a higher sensitivity teach. The variant without a push button can be taught either by a teach adapter or teach by wire (pin 5), which allows for a tamper-resistant installation. Each variant is available in PNP or NPN.

The 18 mm housed version offers a 5 mm sensing range when flush mounted and a 7.5 mm range when not flush mounted. The 30 mm housed version offers a 10 mm sensing when flush mounted, with a sensing range of 15 mm when not flush mounted. The expanded offering can be switched between NC and NO, and provides optical programming feedback through LEDs.

For questions or more information, please contact custservice@cesales.com. Thank you!

Extended Range 2-Wire Stainless Steel Faced Sensors From Turck

Turck has introduced the addition of a 2-wire, DC stainless steel faced sensor with an extended sensing range. With this extension, Turck furthers its most complete line of stainless steel faced sensors in North America.

Stainless steel faced sensors are an ideal fit to be used as substitutes for traditional plastic faced sensors in applications where the sensors are routinely damaged by impact. The one piece housing is made from high grade stainless steel which resists corrosion and is rated IP67 against moisture ingress. The rugged construction and design of the stainless steel sensor line allows it to fit the needs of a wide variety of applications. PTFE or WeldGuard coating is available upon request.


Product Benefits:

• Stainless steel allows for a very clean and rugged sensing solution
• Extended range
• One piece design
• Operates in wide range of temperatures
• Front facing

Product Specifications:

• 2,3,7 and 12 mm sensing range available
• IP67 rated
• PTFE and WeldGuard available upon request
• Power supply 10...30 VDC
• 2-wire DC sensor
• V2A stainless steel

Part Number Key

For more information or for a quote, please contact custservice@cesales.com. Thank you!

New Stainless Steel Barrel-Mounted Sensors From Banner: Suitable Where Enhanced Chemical Resistance Is Required!

The new M18-4 series is a heavy-duty, chemically resistant 18 mm metal barrel sensor that features a robust IP69K rated 316 stainless steel housing suitable for many industrial environments where enhanced chemical resistance is a requirement.

Features:

• Complete family of sensors, all housed in the popular 18 mm threaded metal barrel
• Chemically robust stainless steel sensors for wash down applications
• Robust housing is sealed against fluid ingress and chemical attack
• Powerful and bright visible red emitter beam for easy alignment and setup
• Greatly increased sensing range in all models
• Highly visible output and dual-function power and stability indicators 

M18-4 Fixed-Field And Diffuse Sensors Lighting Resistance:

• High-efficiency factory lighting can generate light pulses which confuse some sensors employing only basic pulse counting demodulation methods.
• The new M18-4 sensors will remain OFF when no target is present, and reliably turn ON when the target is present even in the presence of energy efficient lighting.
• The M18-4 fixed-field and diffuse sensor's electronic ASIC includes robust cross talk avoidance.

For more information, please contact custservice@cesales.com. Thank you!

Narrow-Beam Radar Sensors For Detecting Moving & Stationary Targets

Banner has released a new Q240 radar-based sensor with a very narrow beam pattern. Its pattern makes it an extremely robust solution for applications where users need to monitor a specific area without detecting adjacent objects. It will function reliably in outdoor deployments, despite regular exposure to rain, wind, fog or sunlight, especially with its custom snap-on all-weather shield.






Additional Features:

• Frequency Modulated Continuous Wave radar detects moving and stationary objects
• Two independent adjustable sensing zones (far and near proximity warning signal)
• Detect objects up to 40 meters away
• Robust to extreme weather conditions
• Resilience to high shock and vibration conditions
• Easy setup and configuration of range, sensitivity, and output with simple DIP switches
• Rugged IP67 housing withstands harsh environments

Datasheet available: Click Here

For more information, or for a quote, contact custservice@cesales.com. Thank you!

Compact RFID Read/Write Head For Restricted Mounting

Turck has now released the TB-Q08, currently the smallest ISO15693 compliant RFID read/write head on the market with protection to IP67. The housing is able to integrate the antenna, electronics, and two LEDs visible from all directions, despite its compact dimensions of 32 x 20 x 80 mm. The LEDs indicate a functioning power supply as well as active read/write operations to the user.

The TB-Q08 has a compact rectangular design and 15cm long connection cable with an M12 connector, making it particularly suitable for use in restricted mounting conditions, such as small assembly and transport lines.

The TB-Q08 can fully play to its strengths in the identification of metal objects, when combined with Turck's new R10 and R12 tags. The new 10 and 12 mm diameter tags can be mounted directly in metal and are equipped with a chip, which supports password functions. In conjunction with Turck's BL ident RFID system, the user can implement simple brand protection, access protection and access rights management.

Sensors For The Stamp and Die, Metal Forming, and Welding Environments

Turck Announces The Addition of a Compact Stainless Steel Housed Sensor to Its Line of Q08 Sensors

Turck announces the addition of a compact stainless steel housed sensor to its line of Q08 sensors. The stainless steel Q08F provides customers with a robust sensor alternative where standard Q08 sensors would not be suitable, or where a more durable sensor could minimize downtime and alleviate trouble areas for customers.

The rectangular sensor offers compact housing, is made from 316 stainless steel, and offers an IP68/69K rating. The sensor provides a 7mm sensing range and can be flush mounted to offer a wide range of mounting and application possibilities. With these features, the stainless steel Q08F is an ideal solution for customers in the stamp and die, metal forming, welding, and automotive industries where durability and reliability are a must. 

Heavy Duty Vantage Line Plastic Fibers

Compatible for use with all of Banner's existing plastic fiber amplifiers, including the DF-G family.

• High-volume standard fibers for robust protection in industrial environments.
• Crush and bend resistant stainless steel tube protects the plastic fiber featuring a heavy duty 304 stainless steel tubing 
• One and two meter versions available
• Competitively priced

Pricing (as of 07/23/15)

Build your Vantage Line Plastic Fiber Part Number

For a quote call 800-228-2790 or email custservice@cesales.com

TURCK's New uprox3 Series

TURCK's New uprox3 Series Features Longer Sensing Ranges in More Compact Design

TURCK announces the uprox3 series of sensors, which offers the largest switching distances of all Factor 1 sensors on the market thanks to an electronic platform that uses the latest chip set and manufacturing technologies. These technologies are a world first, enabling the creation of the uprox3 Factor 1 sensors in compact, 4mm smooth barrel and M5 designs with a 1mm switching distance, even for flush mounting. TURCK has also managed to shrink the previously most compact M8, M12 and M18 designs.

uprox3 sensors are the third generation of TURCK's uprox Factor 1 sensors. Although the existing uprox+sensors offered large switching distances for all metals, these distances are increased by as much as 50 percent in the new sensors. it previously was unattainable to senese 3mm in the M8 design, 6mm in M12 and 10mm in M18. However, thanks to the consistent development of its uprox technology, TURCK has been able to achieve these larger switching distances without any compromises in performance. The uprox3 sensors still offer outstanding application reliability for demanding sensing tasks, but also allow for the possibility to complete new installations.

Because of their inherent immunity to magnetic fields, the uprox3 series sensors are suitable for use in many demanding industrial sectors, such as welding for the automotive and metal forming markets. The new uprox3 series will be available with robust PTFE coated sensors in M8, M12 and M18 designs. Weldgaurd will also be available. Like their predecessors, all uprox3 sensors offer a high EMC stability and flexible mounting including full flush mounting, as well as precise switch points.

If you would like a demonstration, please contact your local representative. For a quote, please email our customer service team at custservice@cesales.com .

QR24 Sensor

TURCK Updates QR24 Sensors for Mobile Equipment

TURCK released a new QR24 rotary inductive sensor to expand programmability for industrial applications and improve rotary position feedback for mobile equipment market. The QR24 for the mobile equipment features a low operating voltage of 8-30 VDC with 0.5-4.5 V output. This technology is immune to vibrations and interference, ensuring accuracy and longevity to avoid replacement downtime and come in an IP68/IP69K rated housing to protect against moisture and dust in demanding environments.

All QR24 sensors use resistance inductive capacitance (RLC) measuring technology to process and communicate position. Each sensor is manufactured with printed emitter and receiver coil systems fully potted within the housing. When the emitter coils are activated with a high-frequency AC field, they produce an inductive RLC circuit with the positioning element. The position of that element is processed based on the induced signal to the receiver coils in the sensors.

For mobile equipment and industrial applications, this wear-free technology is ideal when applied directly to the shaft of a motor to provide superior accuracy for position feedback. In conjunction with RLC technology, TURCK's QR24 rotary inductive sensors provide high-resolution and 16-bit noisleless operation. The double resonator system offers increased distance capability and high-end signal processing with a multicore microprocessor for enhanced speed.

Gocator 2320

Gocator 2320: Designed Specifically For Small Parts Inspection

 3D Inspection
Since we live in a three-dimensional world, small parts assemblies are notoriously difficult for traditional dimensional inspection techniques. Since the Gocator 2320 is a three dimensional sensor, it provides the perfect quality control solution by capturing and analyzing the the irregular curves, bevels, angles and surface reflectivity of electronic small parts accurately.

 Perfect Fit

The sensor's narrow housing allows it to be mounted in tight spaces so OEMs and System Integrators can easily integrate it into inspection machines already crowded with other devices and equipment. The Gocator 2320 also has built-in ability to mount multiple sensors side-by-side, expanding the field of view as many times as needed. In addition, like all Gocator sensors, the 2320 comes in a robust industrial IP67 rated housing, with an intuitive experience that is unmatched in the 3D sensor market.

All-In-One

Gocator 2320 has an all-in-one scanning, measuring and control capability. As a result of this all-in-one feature, it delivers repeatable results on small electronic parts of any size, shape or material.

High Accuracy and Repeatability

The Gocator 2320 produces highly accurate and repeatable results to meet the demands of the electronics assembly line, with Z repeatability under 5um and X resolution under 20um

Field of View

Gocater 2320 has a 67% lager field-of-view than Keyence's LJ-V7060, plus it delivers higher Z resolution and Z repeatability throughout the measurement range for a more accurate scan result.

Application-Designed Measurement Tools

With Gocator 2320 you can leverage application-designed measurement tools to quickly generate results depending on a specific measurement task, as well as powerful processing features driven by a dedicated hardware pipeline for 3D point generation.

Small Sensor, BIG Difference: The Banner Q3X

Quick Hits

• Versatile: Can solve many small contrast part-detection applications with accuracy (ex. registration mark or leading edge detection)
• High-Speed Performance: As fast as 250µs response speed, capture up to 2,000 events per second!
• Durable: Nickel-plated zinc housing withstands mechanical impact/vibration and cutting fluids/oils. 
• Easy to Use: Clear intensity readout, angled three-digit display and easy setup with responsive tactile buttons

The Banner Q3X is available now at C&E Sales. Feel free to contact us here. Take a look at the video below for an in-depth feature on this powerful sensor.

 

Going the Distance With Banner's Q4X Sensor

The Q4X builds upon the brawn of Banner Engineering's existing sensor standouts, such as the QS18 and QS30, by adding a versatile distance based detector to the product line.

Banner's newest offering has a sensing range of 25-300mm and can detect height changes as small as 1mm, truly displaying power in accuracy. Built within the rugged, FDA grade stainless steel housing of the Q4X, is an illuminated display that provides high visibility during operation. Below the Q4X's display are three tactile buttons with ergonomic responsiveness, which can be used to setup and adjust limits for your application.

Check the media below for even more features of this solid sensor from Banner Engineering. 

Contact us at C&E Sales for any further information regarding pricing, shipping, etc.

Turck Heats Up Their Temperature Transmitting Sensor

Turck ushers in a new era for their Temperature Transmitting (TTM) Sensors with the use of IO-Link technology.

Instead of being fixed to limited values, IO-Link technology now allows the user to program any desired temperature into the TTM sensor. Such an enhancement allows the sensor to adapt to quick change in an application, acting as a temperature switch.

The newest line of TTM sensors include remote mount transmitters, Integral Class resistance temperature detector (RTD) transmitters, stainless steel configurations and more. Each sensor includes a 4-20mA transmitter, and is prescaled 0-150 degrees Celsius. Turck TTM sensors also include the option of having an over-molded/welded housing. Over-molded models are most suitable for applications with limited clearance, as the electronics in side are protected. Integral Class TTM sensors can be mounted separately from their RTD, to improve temperature reading.

The new Turck TTM is available now. Need more information? Contact C&E Sales here!

Banner Extends Its Sensor Family with the LE250

Meet the latest addition to Banner's L-Gage LE family of sensors: the LE250. With the same sturdy housing, intuitive user interface and linear array technology as the LE550, the LE250 inherits its reputation as an easy-to-use and reliable sensor.

The LE250’s optics have been optimized for improved performance over the 100 to 400 mm range. With a resolution of 0.02 mm out to 250 mm, and a resolution below 0.2 mm out to 400 mm, the LE250 actually provides better repeatability and accuracy than the LE550 for solving applications where more precision is needed. Additionally, the smaller spot size is ideal for detecting smaller features and provides enhanced performance across varying colors, including multicolored packaging.

With many competitors priced closer to $1000, the LE250 also provides a performance/price ratio unmatched by the competition.

Features & Benefits

• Ready to measure from 100 to 400 mm right out of the box
• Linear array provides repeatability and accuracy for challenging targets 
• Priced below competition with similar performance
• Easy to set up and use with a two-line, eight-character display
• Visible class 2 laser for small spot size and easy alignment

Applications: Quality Control, Error-Proofing & Process Control

• Validate part thickness/height
• Verify correct assembly of components 
• Verify part presence (weld nuts, gaskets, etc.)
• Positioning of robot end effector or nozzle 
• Loop/tension control 
• Part identification/sorting

TURCK's New Stainless Steel Sensors for Compact Applications

TURCK is proud to announce the addition of new 4mm and 5mm barrel sensors to its existing lineup. The new EG05K an EH04K are 15mm shorter than the standard EG05 and EH04, which allows the sensors to be used in applications previously not possible. These new, more compact sensors are a welcome addition to the stamping industry, medical device manufacturing and any application where small sensors are a requirement. 

The EG05K and EG04K are housed in a stainless steel barrel and come with a high flex TPU cable ensuring it can withstand harsh applications including those involving corrosive chemicals. Offering a 1mm sensing range and flush mounting, the EG05K and EH04K reduce the chance of damage while still offering the sensing range demanded. The EG05K and EH04K come equipped with a high visibility LED to provide users a visual indication of the sensor's status.  

"We created the EG05K and EH04K in response to hearing customers request a solution that met the increasingly compact requirements brought on by the shrinking size of machinery", explains John Murphy, Product Manager for TURCK. " These new additions provide our customers with the shortest M4 and M5 sensors on the market while retaining the robust qualities our customers expect from TURCK".

Contactless Power and Data Transmission with IO-Link

TURCK is launching the NIC contactless inductive coupler, a wear free alternative to classic connectivity solutions. The new NIC series can be used for data and energy transmission and is able to transfer up to 12 Watts and .5 amps of power across an air gap of 7 mm. With a tolerated angle offset up to 15 degrees and a parallel offset up to 5 millimeters, the couplers can also be fitted in restricted and non-standard mounting locations while still allowing for full power transfer. 

The current version of the NIC series transfers two PNP switch signals. If the primary unit is connected to an IO-Link master, signals can be transferred bi-directionally from IO-Link-capable sensors and signals from IO-Link-capable DI/DO junction modules can also be controlled. When using a primary unit with an integrated IO-Link master and a 12-pole plug connector, and with a TBIL-M1-16DIP I/O hub on the secondary side, up to eight switching signals can be transferred, which can be used in the primary side as separate outputs.

A diagnostic function detects the presence of the secondary unit as well as any metal object in the air gap which may weaken a transfer.

As a "contactless connector" the new product series is an ideal solution of the wear problems occurring with plug and wiper contacts subject to severe stress. In overhead conveyor systems or on rollers, the inductive couplers offer a maintenance-free alternative to the wear-intensive slip ring. The speed of the system is ideal for use in applications with high cycle rates such as tool changer robot s rotary indexing tables: The secondary unit is operational within 10 milliseconds and supports Dynamic Pairing; i.e. the coupling of any primary and secondary units. The application specific tag in the IO-Link protocol makes it possible to identify the relevant IO-Link device precisely, which makes it possible to replace the use of additional identification equipment such as RFID for a tool or skid change application.

Solution option #1:Two PNP switching signals
Up to two PNP switching signals can be transmitted via the secondary part NICS-M30-IOL2P8-0.3-RKC4.4T (right) either from power clamp sets or from two different sensors that are connected via a VB2-splitter.

Solution option #2: One IO-Link device
If the primary part NICP-M30-IOL2P8X-H1141 (left) is connected to an IO-Link master, data from measuring IO-Link sensors can be transmitted bi-directionally. You can, of course, also connect IO-Link-capable actuators such as tower lights or the TBIL-M1-16DIP I/O hub with 16 digital PNP inputs.

Solution option #3: Eight PNP switching signals
The primary part NICP-M30-8P8-0.3-RSC12T works as an IO-Link master, allowing up to eight switching signals to be processed via the I/O hub TBIL-M1-16DIP (right). The entire IO-Link communication is handled internally, requiring no configuration for the user.

DF-G1 Expert Fiber Optic Sensor - NOW with IO-Link

Simple set-up and configuration, and stable performance guided the development of the DF-G1. 

An updated mechanical design, with an improved fiber clamp and a sleek look-and-feel, makes the DF-G1 a compelling upgrade to your existing fiber optic solutions. This dual display fiber amplifier expands the range of applications you can tackle with plastic and glass fiber optic assemblies.

With IO-Link, the machine builder can achieve point-to-point communication over the last meter of cable when the amplifier is connected to IO-Link to Bus Network adapter.

• Sensor parameters can be changed, save to and uploaded from a PC using a USB to IO-Link converter and standard DTM (Device Type Manager) files and a FDT (Field Device Tool) container software such as PACTware. This enables storing and documentation of the sensor parameter lists for auditing or replacement of sensors.
• The second output (white wire / Pin 2) continues to operate at full response speed when communication is occurring over the IO-Link output (black wire / Pin 4) allowing both a high speed response time output and sensor performance logging to occur in simultaneously.

Download the DF-G1 Flyer

Full Product Demonstration